FCW | Fast Component Welding

The system combines several compact scanner units for simultaneous and particularly fast processing of demanding components.

FCW | Example arrangement of an application rack including 5 stacked compact scanners

FCW | The simultaneous scanning units allow several jobs to be completed at the same time. The result is a higher output.

Function description

For high productivity requirements, welding speeds become necessary that cannot be achieved with standard laser processes. The FCW system technology, consisting of several compact scanners on an application rack, allows a simple and cost-effective parallelization of laser processes. In this way, high welding speeds can be achieved while the individual joining process remains controllable and can be evaluated by means of quality assurance.

Areas of application

  • Bipolar plates for fuel cells
  • Surface cooler for car battery trays
  • Battery contacting
  • Prismatic Cells
  • Hair-Pins for E-Motors

Advantages

  • Scaled Productivity: New productivity dimension through on-demand parallelization of laser processes.
  • Reasonable Invest: Reduce of equipment costs by using rack laser beam sources.
  • Ready for Production: Plant and machine manufacturers receive a standardized and fully adjusted FCW system. This simplifies automation and customization on site.
  • Tailored for Application: The solution is tailored to the customer‘s application.
  • Ready to Weld: Each compact scanner is individually calibrated and can be quickly integrated into the system network.
  • Quick Restart: Quick restart after a malfunction.

Further product information

3D Scanner Unit 

  • Beam deflection in x- and y-direction
  • Focus correction in z offers high dynamics like the scanners

Quality Sensors

  • 3x camera ports available
  • Sensor technology from static to guided in x, y and z. Can be expanded with suitable sensors depending on the application

Footprint 

  • Smallest footprint and best stacking options of the compact scanners

  • Depending on the application, adapted arrangements of the compact scanners
  • Distribution for compressed air, cooling water, voltage and field bus, compressed air including switching valves
  • Cross- and process jets for each compact scanner
  • Storage skids and handles
  • Reproducible assembly points for gantries and robots

Laser source IR, Singlemode, Multimode
Laser power Max. 6 kW
Imaging ratios 1:2.9, 1:3.7, 1:4.2, 1:6.0
Total angles of acceptance 110 mrad Singlemode, 250 mrad Multimode
Focal lengths 294 mm or 420 mm
Scanfield sizes From 160 mm x 160 mm to 400 mm x 310 mm
Working distance Up to 586,5 mm from the lower edge of the compact scanner body to TCP

FCW

Contact us

Sales

Sales & Customer Support

phone +49 - 30 - 91 20 74-346

fax +49 - 30 - 91 20 74-333

e-mail sales@scansonic.de

Service

Technical Service

phone +49 - 30 - 91 20 74-311

fax +49 - 30 - 91 20 74-333

e-mail service@scansonic.de