LPH-C | Laser cladding with metal powder
Laser cladding enables the precise coating of components. This predestines the process for repairs or the application of wear and corrosion protection. Laser cladding has also proven itself for additive manufacturing.
Function description
Laser cladding is an additive manufacturing process in which a metal coating is applied to a workpiece. The workpiece surface is melted locally with the aid of a laser, and a gas-powder mixture is fed in at the same time. At the heated point, the powder also melts and thus bonds with the surface of the workpiece. The LPH-C enables precise process control and thus a wide range of applications.
Areas of application
- Laser cladding of various materials
- Steel, titantium, nickel, aluminum alloys
- Repair of complex parts and casting molds
- Coating of wear parts
- 3D-metal-printing
Advantages
- Adjustable track width by setting defocusing and powder nozzle.
- Welding process independent of direction.
- Targeted energy input and thus low thermal distortion of the component.
- High material utilization rate.
- High level of automation.
- Easy to retool or upgrade within the LPH product family when additional functions are required.
- Adaptable to customer needs: thanks to modular scapacs® system and expandability over the entire product life cycle.
Further product information
THREE-JET/ COAXIAL POWDER NOZZLE
- Various options three-jet/ coaxial powder nozzles
- Process/protective gas feed
XY LATERAL BEAM ADJUSTING
- Beam alignment in X and Y to match the nozzle outlet
AUTOFOCUS OR MANUAL COLLIMATION
- Individual setting of the desired defocusing even during the process
PROTECTIVE GLASS MONITORING
- Continuous monitoring of the protective glass on the process side
- Based on patented temperature evaluation algorithms
COAXIAL INTEGRATED CAMERA
- Industrial grade camera with IP65 protection for process setup and robot programming
| Wavelenght | 905 - 1080 nm |
| Laser power | max. 5 kW |
| Imaging ratio | 1 : 2.1 (others on request) |
| Total angle of acceptance | 485 mrad (99% power capacity) |
| Focal length | 176 mm |
| IP class | Processing optics: IP60 (up to IP64 possible by sealing the laser light cable receiver) Switch cabinets: IP54 |
| Voltage supply | 110 V -240 V / 16 A |
| Dimensions of the processing head | approx. 500 x 215 x 130 mm |
| Weight | Processing optics: approx. 8 kg Controller and power-supply box: approx. 23? kg |
Contact us
Sales
Sales & Customer Support
phone +49 - 30 - 91 20 74-346
fax +49 - 30 - 91 20 74-333
e-mail sales@scansonic.de
Service
Technical Service
phone +49 - 30 - 91 20 74-311
fax +49 - 30 - 91 20 74-333
e-mail service@scansonic.de